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Digital Twins & AI

Real-Time Control (RTC)

Real-time control adjusts pumps, gates and valves automatically from live sensor readings to meet operating goals in water and sewer systems.

Real-time control (RTC) means operating pumps, gates, weirs or valves while the system is running, using live measurements, rather than keeping fixed settings or following a fixed timetable. A control rule or algorithm reads sensors, decides on new settings and sends them to the actuators, often every few seconds or minutes. The simplest form is local feedback control. A pump switches on when a wet well reaches a set level, or a valve opens or closes to hold a target downstream pressure. A step up is system-wide (global) control, where one controller looks at many sites at once and coordinates them. Methods range from rule-based logic written with operators, through PID controllers, to optimisation methods such as model predictive control. A common water example is a combined sewer network during a storm. Without control, some storage tanks and pipes fill and overflow while others stay half empty. With RTC, gates and pumps are set to move flow toward unused storage, which can reduce overflows to rivers without building new tanks. In water supply, RTC is used for pressure management, reservoir filling and pump scheduling. In canals and regulated rivers, it moves gates to hold water levels. RTC needs reliable sensors (levels, flows, pressures), working actuators, a communication system such as SCADA, and a clear set of goals and limits. It also needs safe fallback behaviour: if a sensor fails or the link drops, each site should revert to a safe local rule. Limits: control can only use the storage and capacity that already exist. Poor sensor data can make it act wrongly. System-wide schemes need careful testing, often in a model first, and operators must understand and trust them before they are switched on.

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